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The Importance of Lighting Controls with High Bay LED Lights

The Importance of Lighting Controls with High Bay LED Lights

While high bay LED lights for warehouse spaces are energy-efficient, directly installing them to your ceilings without lighting controls can be incredibly wasteful. Lighting automation controls, such as motion sensors, dusk to dawn photocells, and dimmers, are the perfect addition to your lighting system because they not only reduce your costs but also make the system easier to use. High bay lighting controls allow you to quickly start or shut off the fixtures, and using high bay occupancy sensors can also prevent accidental light usage when the facility is closed. Additionally, having a set of controls with your system allows you to dim the lights to a more energy-saving brightness.

Types of Lighting Controls

Motion Sensors

Motion sensors detect movement within a designated area and automatically turn on the lights when motion is detected and off after a certain period of inactivity. They are ideal for spaces that are not constantly occupied, such as storage areas, aisles, and warehouses.

Dusk to Dawn Photocells

Photocells sense the amount of natural light present and automatically adjust the lighting accordingly. These are particularly useful in spaces with significant natural light during the day, ensuring that artificial lighting is only used when necessary.


Dimmer switches allow for the adjustment of light intensity, helping to save energy and extend the lifespan of the LED lights. Dimmers can be manually operated or integrated with automated systems for more precise control.

Top Lighting Control Sensor Brands and Market Rankings

In the market for lighting controls, several brands stand out due to their quality, reliability, and advanced technology. Here are some of the top brands and their market rankings:

  1. Lutron Electronics

    • Market Position: Lutron is a leader in lighting control systems, known for their innovation and quality.
    • Key Products: Lutron offers a wide range of products including occupancy sensors, dimmers, and smart home systems.
    • Website: Lutron Electronics
  2. Leviton

    • Market Position: Leviton is a well-established name in the electrical industry, offering a comprehensive range of lighting controls.
    • Key Products: Their product line includes motion sensors, smart switches, and dimmers.
    • Website: Leviton
  3. Philips Hue

    • Market Position: Philips Hue is renowned for its smart lighting solutions that offer extensive customization and control.
    • Key Products: Philips Hue’s ecosystem includes smart bulbs, motion sensors, and smart switches.
    • Website: Philips Hue
  4. Cree Lighting

    • Market Position: Cree is recognized for their high-quality LED lighting and control solutions.
    • Key Products: They provide advanced lighting controls including occupancy sensors and photocells.
    • Website: Cree Lighting
  5. Honeywell

    • Market Position: Honeywell offers robust and reliable lighting control systems suitable for industrial and commercial applications.
    • Key Products: Their offerings include motion sensors, dimmers, and comprehensive building management systems.
    • Website: Honeywell

Practical Case Studies: Combining High Bay Lights with Controllers

Case Study 1: Warehouse Automation with Motion Sensors

Background: A large distribution warehouse implemented a lighting automation system using high bay LED lights combined with motion sensors.


  • Setup: Motion sensors were strategically placed in different zones of the warehouse.
  • Operation: The sensors activated the lights only when movement was detected, ensuring that unoccupied areas remained unlit.
  • Outcome: This setup led to a 40% reduction in energy consumption, significantly lowering operational costs. The warehouse also reported a decrease in maintenance costs due to the extended lifespan of the LED lights.

Technical Details:

  • Sensors Used: Lutron Maestro Occupancy Sensors
  • Lights Used: Cree LED High Bay Lights
  • Control System: Lutron Smart Bridge for centralized control and monitoring
  • Reference: Lutron Case Studies

Case Study 2: Energy Efficiency in Manufacturing Plants with Dusk to Dawn Photocells

Background: A manufacturing plant aimed to optimize its lighting system to reduce energy consumption during daylight hours.


  • Setup: Photocells were installed on high bay lights to monitor natural light levels.
  • Operation: The photocells automatically adjusted the artificial lighting based on the amount of natural light, dimming the lights during the day and brightening them as natural light decreased.
  • Outcome: The plant experienced a 35% reduction in electricity costs and improved overall energy efficiency.

Technical Details:

  • Sensors Used: Leviton Photocells
  • Lights Used: Philips Hue High Bay LED Lights
  • Control System: Integration with the plant’s existing building management system for seamless operation
  • Reference: Leviton Case Studies

Advanced Integration: Smart Systems and IoT

The integration of lighting controls with smart systems and the Internet of Things (IoT) has opened new possibilities for energy management and automation.

Smart Lighting Systems

Smart lighting systems offer centralized control over all lighting fixtures in a facility. These systems can be controlled via mobile apps or central consoles, allowing for easy adjustments and monitoring. They often come with advanced features such as scheduling, remote access, and energy usage reports.

IoT Integration

Integrating lighting controls with IoT devices enhances automation and efficiency. IoT-enabled sensors can communicate with other smart devices, creating a networked environment where lights can respond to various triggers such as occupancy, time of day, or even weather conditions.

Example: A logistics company integrated their high bay LED lights with an IoT platform, allowing the lights to interact with other smart devices. The system used data from occupancy sensors, daylight sensors, and weather forecasts to optimize lighting. This resulted in a 45% reduction in energy usage and improved lighting conditions for workers.

Incorporating lighting controls with high bay LED lights is not just a trend but a necessity for any modern facility aiming to optimize energy usage and reduce costs. Motion sensors, photocells, and dimmers are key components that add significant value to your lighting system. By choosing reliable brands and integrating advanced smart systems, businesses can achieve a highly efficient and automated lighting setup.

Investing in lighting control systems is an investment in the future, ensuring sustainable operations and significant cost savings. As technology continues to advance, the possibilities for smart and energy-efficient lighting solutions will only expand, making it an exciting area for continuous improvement and innovation.


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